THE GEMINI MILKING ROBOT DOUBLES YOUR ADVANTAGES
What if you could have a milking system that doubles your advantages in many ways? The Gemini milking robot allows you to benefit from the best milking quality combined in an automated milking system milking 2 cows simultaneously without doubling the investment or footprint.
The Gemini (double box robot) is a compact milking robot equipped with two stalls, side-by-side. It has a well organized technical area and one robot arm. Using an industry leading, patented system the double box robot milks two cows simultaneously between the rear legs – gently, quickly and completely.
Before milking, each teat is individually prepared for milking using a separate liner in a dedicated pre-treatment cup. The entire pre-milking process is optimally sequenced for teat cleaning, teat-stimulation, pre-milking and maximum oxytocin production for optimal milk let-down. When preparation is complete, the milking cups are attached, and milking starts straight away. The whole preparation process lasts 60 to 90 seconds, which is also the time a cow needs to have a good oxytocin release and a good milk let-down.
Through the open frame of the Gemini BouMatic Milking robot, the cow has an unobstructed view and therefore feels like she is still among the herd. This experience is even more enhanced in a double box system where cows stand freely but are still next to each other.
The milk from each individual teat is screened and analysed, and these data are displayed directly on all the farmer’s mobile devices, providing him with useful insights on milk quality and cow health. This consequently leads to better follow up and better herd health management overall.
The robot benefits from integrated, proven BouMatic technology and equipment, like vacuum and pulsation, balancing technology with the very best practices in milking. Every robot is built on BouMatic’s longstanding experience in serving and supporting clients to ensure they can harvest their milk in the best possible way for their dairy farm. This wide-ranging experience can be applied to all farm types, whether it is a small family farm or a huge industrial farm, andeverything in between.
Milking from behind convinced us
Alexandre, GAEC Le Rocher
The Gemini single box milking robot is a 2-in-1 self-contained unit and, as a result, is quick and easy to install. It has an efficient, small footprint, one integrated machine room and unique in-box selection options. It therefore offers an unrivalled automatic milking solution for every farm type.
The Gemini double box robot is a compact milking robot equipped with two stalls, side-by-side. It has one robot arm that milks two cows simultaneously between the rear legs — gently, quickly and completely. Milking 2 cows with one arm, increases profitability and offers you a faster return on investment. The double box also has a very important social aspect: since one cow will attract another into the box, the cows are motivated to enter the robot. Moreover, when two cows can stand next to one another and look out on the cowshed via the open frame, they feel as if they are still with the herd.
At BouMatic, we understand how important cow traffic routes are in the cowshed layout. Simple, open routes ensure smooth cow traffic, with cows that are calm. This improves milk production. A calm cow has less adrenaline, a greater supply of oxytocin and consequently will produce more milk. Since the Gemini milking robot stimulates smooth cow traffic, it will also help stimulate higher milk production. This, in combination with the layout of the cowshed is important for the cow’s comfort and well-being, improving her productivity and milk quality.
BouMatic offers a solution for every farm type and management style, regardless of herd size. Farmers with expansion plans can easily combine single and double box solutions in the same barn, customized to their individual farm needs, now and in the future.
Since there are very few remodelling requirements, this milking robot is ideally suited to fit into almost any stall configuration or to update older cowsheds with the latest in milking technology. There are several cowshed layouts to choose from that offer the best situation for optimal cow flow, integrating the milking robot into a clear routine of milking, eating and resting. This reduces building costs considerably. Our team of specialists is available for bespoke advice.
The milking robot's operating area is completely closed off and is provided with a ventilation system. This design allows the milking robot to conform to specifications set by both the government and dairy processors. All components are easily accessible in the clear and spacious layout of the technical area. The system is hygienic, advanced and can easily be accessed and controlled remotely by the farmer or service technicians using a computer, smartphone and/or tablet (such as an iPad).
Since the BouMatic milking robot needs very little room in the cowshed with its minimized footprint and unique positioning of the technical area, the paths of the dairy farmer and the cows will not cross. This also improves cow flow in general.
Our milking robots are self-contained units, allowing for quick and easy installation. Few building alterations are required. Whether the cowshed is old or new, the milking robots can be placed almost anywhere for ideal cow flow. All you need is milk pipes, electricity, air pipes, water and an internet connection. Each system is thoroughly tested before leaving the BouMatic factory so that once installed at the dairy, the milking robot can be fully operational within a few hours.
"After my technical training at Triesdorf University it was clear that we needed to build a new barn and we wanted it to be state-of-the-art. Thanks to our dealer we knew we had to choose BouMatic"
Tobias Kern, Germany
The BouMatic milking robots are equipped with a unique dual attachment functionality; an intelligently designed mechanical head that allows the robot arm to fetch two cups at once resulting in efficient arm movement. By reducing the arm movement, this double grabber increases the cow through put and maximizes box performance.
The software technology in the BouMatic Robotics system is extremely user-friendly. There is a wealth of information and functions available to the farmer for making herd management decisions. The robot’s software and the brain behind the user interface is known as the BRI (BouMatic Robotic Interface). The latest version allows you to troubleshoot issues very effectively and easily.
The user has multiple ways to access and manage information: smartphone, tablet, desktop computer as well as at the robot itself via a multi-functional touchscreen. All the important information the user needs can be accessed via this large, robust touchscreen which is installed on the robot. Both the PC and the touchscreen are equipped with powerful processors to automate functions and access key data. Even more importantly, these systems are easily accessible and very user-friendly.
The camera’s time-of-flight technology can determine the exact position of the individual teats. This very advanced new technology has given our milking robots superior attachment results. As it approaches, it conducts a 3D analysis of the teats, identifying the location more accurately. The waterproof stainless-steel 3D camera has a flat surface for easy cleaning.
One of our favourite functions to use in the Gemini interface is the Teat Teach Screen. The camera brings up the image of the udder onto the screen. The operator can simply touch the teat ends on the image to ‘teach’ the camera where the teats are for that particular cow. This can be done for cows that have difficult teat placement. The robot will then remember the location of her teats when that cow enters the box again, and make the attachment process much more efficient.
The BouMatic milking unit is easily upgradable via equipment and software. Since technological evolution in robot milking has sped up exponentially, you as a forward-thinking dairy farmer can easily follow up on the latest innovations in your existing robot. This is not the norm in the industry and is quite an advantage.
BouMatic’s complete robot is easy to operate. As it is quite user-friendly, you can easily hand over the management to another trained operator, saving yourself a great deal of time. Do you need extra time to focus on something else? Would you like spend time with your family or to enjoy a relaxing holiday? Don't worry, when you need time for other thing, almost anyone can be trained to properly operate the robot and take over when needed.
A new option on the Gemini milking robots is our SC-Guard, the milk monitoring instrument for Somatic Cell Count (SCC), which allows the farmer to monitor his cow’s health and treat preventively when necessary. The instrument automatically takes a milk sample during milking, which is analysed for sub-clinical mastitis based on the SCC in the earliest stages. This highly accurate device, allows the farmer to intervene quickly if necessary and monitor the trend and variation in the SCC. Early detection of sub-clinical mastitis followed by appropriate treatment reduces the risk of contamination and reduces the use and the amount farmers spend on antibiotics. Chances of recovery are increased, and loss of milk yield is reduced. Animal health and cost savings are secured.
With BouMatic RealTime Activity, you have a powerful device at hand to locate and monitor your cows in real time. The farmer will now know at all times where his cows are located.
With the eating time and rumination functionality the dairy farmer is able to give his cows the individual attention they deserve. The BouMatic neck tag provides extremely accurate heat detection with health monitoring. The dairy farmer is able to have individual data on each animal at any time — in real time. These details are needed to achieve optimal overall herd performance.
Coupled with the BouMatic HerdMetrix™ phone app, the data are accessible anywhere so that the farm manager has a constant stream of data. He will be able to catch cows with health problems sooner and treat them accordingly. Moreover, the increasingly accurate insemination rates will quickly offer a return on investment.
BouMatic RealTime is fully customizable for a range of alerts and sensitivities. It also allows the alert settings to be customized so the information is sent to whomever needs it the most.
Length: 19.36 ft (5.9m)
Width: 7.22 ft (2.8m)
Height: 7.87 ft (2.4m)
Weight: 8818 lbs (4000kg)
The integration of the selection options means that there is no need for extra fencing and gates. The milking robot is equipped with inputs and outputs on both sides, allowing cow selection to take place in the milking station.
The BouMatic milking robot offers great possibilities to farms that wish to stimulate pasturing. Thanks to its integrated selection system, no extra fencing or selection gates are needed and the cows keep an open view. For dairy farms that have their robot installed further away from the gate to the grazing paddock, we offer the possibility to install an extra selection gate.
The BouMatic RealTime activity, health and rumination monitoring feature is also available for pasture-based dairy farms. It can cover large distances thanks to the (optional) auxiliary radio, which transmits data wirelessly to the main antenna radio, making all the advantages of health monitoring available topasture-based farms.
We have been very pleasantly surprised with how well the new camera system has worked with some of the cows that have some failed attaches before. And our failed attaches and manuals have gone down dramatically, I’d say probably about 60 or 70%.
Devon Toop, Chilliwack, Canada
Needless to say, dairy farming in general is labourintensive. All over the world, the job of dairy farmer is reserved for passionate people with a love for quality food and animals.
However, in a rapidly changing society, you might find yourself wanting to focus on something else and no longer be bound to fixed milking times. BouMatic robot milking allows you to choose the most efficient way of managing your time in your professional and private life, while the robot does the milking for you.
The BouMatic robotic milking system is easy to operate and user-friendly, so you can decide how you spend your day and where you want to spend your time, with no limits. What’s more, after a quick round of instruction, it is easy to hand over the management, to almost anyone else on your farm, leaving you free to go when you need time off for something else!
Since each step of the milking process is continuously monitored via sensors and measurement devices, you can always stay connected to your system and view all important data via your smartphone or tablet.
Moreover, the milking robot solves the problem that arises from a lack of reliable labour resources which can prove to be very expensive. Labour productivity in general will go up and will become easier to manage. On top of that, the dairy operator’s physical strain is reduced remarkably since he is less exposed to repetitive, labour-intensive tasks. In the long term this has a strong influence on the farmer's general physical and mental health.